Incoloy 825, Alloy 825, UNS N08825, Nickel 825, NiCr21Mo


Incoloy 825

Incoloy 825, Alloy 825, UNS N08825, Nickel 825, NiCr21Mo - Introduction and Application

lncoloy 825 is an austenitic nickel-iron-chromium-molybdenum-copper alloy containing high levels of chromium, nickel, copper and molybdenum to provide high levels of corrosion resistance to both moderately oxidizing and moderately reducing environments.It has a high nickel content, sufficient to resist chloride ion stress corrosion cracking, and a very stable austenite structure. The levels of molybdenum and copper enable the alloy to resist reducing agents and acids. Chromium gives resistance to oxidising conditions, such as nitric acid solutions, nitrates and oxidising salts. The alloy is titanium stabilised to resist pitting and intergranular attack after fabrication, particularly welding, which includes heating in the critical sensitisation temperature range (650°C – 760°C).This balance of alloying elements grants this alloy exceptional resistance to both chloride stress corrosion cracking, as well as crevice corrosion and general corrosion. It is the high level of nickel in combination with the amount of molybdenum and copper in this nickel alloy produces substantially improved corrosion resistance in a corrosive environment such as reducing environments compared to stainless steel. The addition of titanium in this alloy also helps to stabilize the alloy against intergranular corrosion. Chloride stress corrosion cracking is a type of localised intergranular corrosion on materials that are put under tensile strength, in high temperatures and in an environment that includes oxygen and chloride ions such as seawater.

Alloy 825 offers exceptional resistance to corrosion by sulphuric and phosphoric acids and is often the most cost effective alloy in sulphuric acid service.

We can supply this alloy as Coil, plate, sheet, strip, bar, rod, wire, tube, pipe, fittings, fasteners In the oil and gas industry, the two most important nickel alloys are Inconel 625 and Incoloy 825.



Incoloy 825, Alloy 825, UNS N08825, Nickel 825, NiCr21Mo - Chemical composition WT %

ElementWT %ElementWT %
Ni38.0 – 46.0C0.05 max
Cr19.5 – 23.5Mn1.0 max
Mo2.5 – 3.5S0.03 max
Cu1.5 – 3.0Si0.5 max
Ti0.6 – 1.2Al0.2 max
Fe22.0 min (~33%)


Mechanical Property of Incoloy 825, Alloy 825, UNS N08825, Nickel 825, NiCr21Mo

FormCondition0.2% Proof Stress
Tensile Strength
Elong
TubeAnnealed440 MPa770 MPa35 %
TubeCold drawn880 MPa1000 MPa15 %
BarAnnealed325 MPa690 MPa45 %
PlateAnnealed340 MPa660 MPa45 %
SheetAnnealed420 MPa760 MPa39 %

Heat Treatment of Incoloy 825, Alloy 825, UNS N08825, Nickel 825, NiCr21Mo

Incoloy 825 can be readily hot or cold worked. Hot working should be in the range 870 – 1180°C, finishing at 870 – 980°C. For maximum corrosion resistance hot worked parts should be stabilise annealed before use. The alloy is easier to cold form than stainless steels. Incoloy 825 is stabilise annealed at 940°C. The softest structure is obtained at 980°C. Sections heavier than sheet, strip and wire should be quenched to avoid sensitisation.



Welding of Incoloy 825, Alloy 825, UNS N08825, Nickel 825, NiCr21Mo

The alloy is readily weldable by the normal processes (GMAW (MIG), GTAW (TIG), SMAW (manual), SAW). The joint must be clean to avoid contamination of the weld pool.

Normal ServiceHigher StrengthBest Corrosion Resistance
Welding electrodeInconel WE 112Inconel WE 112Inconel WE 112
Filler metalInconel FM 625Inconel FM 625Inconel FM 625
Flux cored wireInco Cored 625DHInco Cored 625DHInco Cored 625DH

Machining of Incoloy 825, Alloy 825, UNS N08825, Nickel 825, NiCr21Mo

Incoloy 825 is classed as a ‘C’ alloy, and is reasonably easy to machine.


Equivalent grades of Incoloy 825, Alloy 825, UNS N08825, Nickel 825, NiCr21Mo


Incoloy 825, Alloy 825, UNS N08825, Nickel 825, NiCr21Mo Nickel and High Temperature Alloys stock list

Grade Shape Dimensionmm Qty.kg
Alloy 825 Plate 16.00*110.00*2890 331
Alloy 825 Plate 22.00*115.00*2960 914
Alloy 825 Plate 22.00*140.00*2830 1135
Alloy 825 Plate 32.00*115.00*3460 8084
Alloy 825 Plate 34.00*140.00*2960 3927
Alloy 825 Plate 46.00*195.00*3460 1034
Alloy 825 Plate 46.00*105.00*2050 484
Alloy 825 Plate 46.00*195.00*3460 711
Alloy 825 Plate 46.00*325.00*3460 6737
Alloy 825 Plate 46.00*105.00*2050 465
Alloy 825 Plate 52.00*135.00*2050 703